force
Force analysis in micro milling Al 6082 T6 in various engagement conditions
G. Bissacco (a), T. Gietzelt (b), H.N. Hansen (c)
(a) Department of Mechanics and Innovation (DIMEG), University of Padova, via Venezia 1, 35131Padova, Italy
(b) Forschungszentrum Karlsruhe Institut für Mikroverfahrenstechnik, 76021 Karlsruhe, Germany
(c) Department of Mechanical Engineering (MEK), Technical University of Denmark (DTU), Produktionstorvet 2800 Kgs. Lyngby, Denmark
Abstract
This paper discusses the issues related to force measurement in micro milling and presents the results of the experimental investigation performed in an on going Cross Divisional Project within the 4M network of Excellence, aiming at force analysis and process characterization in micro milling. Reliable force measurement in micro milling is shown to be a challenging task. Measured forces are affected by contributions coming from the machining system. Based on the performed measurements, tool engagement has been demonstrated to occur at each tooth passing, even at feeds per tooth as low as 2 μm.
categories
Cutting Force measurement | force | Measurement / Metrology | Micro Milling | Micro Tools | millingKU Leuven
K.U.Leuven is one of the three divisions of the department of Mechanical Engineering. PMA is active in the following areas: manufacturing processes, machine and instrument design, structural dynamics, acoustics, CAD/CAM/CIM, robotics, assembly automation, mechatronics, micro- and precision engineering, and metrology. The PMA division work includes original fundamental work as well as successful industry-oriented projects carried out in collaboration with small, medium and large companies and with international organisations like the European Space Agency. An important role of the research activities of the PMA division is based on international collaboration as shown by the participation of the division in more than 40 EC funded projects. The PMA division has also been nominated as Centre of Excellence by the Belgian Government.
dominiek reynaerts
categories
acceleration | actuators | Aerospace | Applications | Assembly & packaging | Automotive | blanking/punching | ceramics | coining | diamond turning | drilling | drug delivery systems | Electrical discharge machining (EDM) | Electrochemical machining (ECM) | Electroplating | Focussed Ion Beam (FIB) | force | general | grinding | heat exchangers | Hot/UV embossing | Injection moulding | Laser ablation | LIGA | Manipulation / handling | Markets | Measurement / Metrology | Mechanical machining | Medical | metals | Micro-fabrication | Micro-fluidics | Micro-optics | micro-pump actuators | Micro-sensors & actuators | micro-valve actuators | microreflective optical components | milling | motors | new materials | polishing | polymers | positioning / fixing | pressure | Products | Scientific / Academic Community | sensors | Space science | stereolithography | stress | surface finishing | turningCranfield University
The activity at Cranfield University will involve the integration of activities in two areas: Nanotechnology and Precision Engineering. The Nanotechnology Group at Cranfield University, specialises in fusing micro-engineering and nanotechnology with the industrial application and development of functional materials (especially ferroelectric) to produce novel devices.
Paul B Kirby
categories
acceleration | actuators | Aerospace | ceramics | Communications | consultancy | diamond turning | diffractive optical elements | displays | dry etching | Electroplating | Focussed Ion Beam (FIB) | force | gas | general | grinding | Hot/UV embossing | Injection moulding | Measurement / Metrology | Mechanical machining | Medical | metals | Micro-fabrication | micro-pump actuators | Micro-sensors & actuators | microreflective optical components | milling | motors | new materials | polishing | relays | Scientific / Academic Community | sensors | small scale production | Space science | stress | switches | waveguides and photonic structures
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