grinding
New Systematic and Time-Saving Procedure to Design Cup Grinding Wheels for the Application of Ultrasonic Assisted Grinding
C. Brecher(a)(b), R. Schug(b), A. Weber(b), C. Wenzel(b)
a: Werkzeugmaschinenlabor (WZL), RWTH Aachen University, Germany
b: Fraunhofer-Institute for Production Technology, Aachen, Germany
Abstract
Since glass and ceramic materials have beneficial properties they gain more importance in all technical applications during the last thirty years. For example nowadays ceramics are used as artificial hip joints or as seals for highest relative speeds. Glass components are used for multitude of optical applications like cameras and reflectors. But besides a lot of advantages the processing of these materials is very difficult. Particular, this contains the manufacturing of small components like micro-reactor plates or glass wafers with hundreds of small holes, too.
Using ultrasonic assisted grinding the treatment can significantly be optimised and higher removal rates can be realised. For the generation of ultrasonic waves often piezo actors are used that excite the grinding tools with vibrations of 20 kHz and amplitudes of a few microns. Using an ultrasonic wave the tool geometry is strongly restricted to guarantee the hybrid functionality. The paper describes a new way to calculate the design of tools suitable for their use in ultrasonic assisted grinding. As a machining process the manufacturing of spherical optics with cup grinding wheels is selected.
categories
grindingUniversity of Naples Federico II
Manufacturing processes and simulation
Contact and non-contact reverse engineering
Rapid product development
2D and 3D metrology systems
Advanced materials mechanical characterisation
Metallographic analysis
Nondestructive testing and evaluation
Intelligent sensor systems
tetiro
categories
advisory service | Aerospace | Automotive | blanking/punching | consultancy | drilling | grinding | Laser ablation | Measurement / Metrology | Mechanical machining | metals | Micro-fabrication | milling | new materials | Scientific / Academic Community | turningGrinding/pulverizing technology applicable to silicon
MEC, Cardiff
1
Confidential
No
The collaborating company is looking to recycle silicon wafer by dispersing silicon particulate through a polymer carrier.
They have a supply chain available for the used silicon in flat pieces (0.6mm thick, various sizes), but have not secured a technology/process or supplier who can grind the silicon into fine granules;
- the required particle size is around 30micron,
- the finished dry 'powder' will have to be 99% pure silicon,
Monitoring and control of CBN grinding of Ni base alloy jet engine components
University of Naples Federico II
25
Avio Group SpA
Yes
The 4M affiliated partner Avio Group is a leading producer of aircraft engines that has had long term collaborations with the University of Naples Federico II in fields as diverse as metal processing, welding and brasing non traditional manufacturing, metrology, nondestructive evaluation, material characterisation, etc. Avio Group recently submitted a technological enquiry regarding Ni base alloy CBN grinding and related metrology aspects with particular attention to the micro features of the products of interest: turbine blades for jet engines.
KU Leuven
K.U.Leuven is one of the three divisions of the department of Mechanical Engineering. PMA is active in the following areas: manufacturing processes, machine and instrument design, structural dynamics, acoustics, CAD/CAM/CIM, robotics, assembly automation, mechatronics, micro- and precision engineering, and metrology. The PMA division work includes original fundamental work as well as successful industry-oriented projects carried out in collaboration with small, medium and large companies and with international organisations like the European Space Agency. An important role of the research activities of the PMA division is based on international collaboration as shown by the participation of the division in more than 40 EC funded projects. The PMA division has also been nominated as Centre of Excellence by the Belgian Government.
dominiek reynaerts
categories
acceleration | actuators | Aerospace | Applications | Assembly & packaging | Automotive | blanking/punching | ceramics | coining | diamond turning | drilling | drug delivery systems | Electrical discharge machining (EDM) | Electrochemical machining (ECM) | Electroplating | Focussed Ion Beam (FIB) | force | general | grinding | heat exchangers | Hot/UV embossing | Injection moulding | Laser ablation | LIGA | Manipulation / handling | Markets | Measurement / Metrology | Mechanical machining | Medical | metals | Micro-fabrication | Micro-fluidics | Micro-optics | micro-pump actuators | Micro-sensors & actuators | micro-valve actuators | microreflective optical components | milling | motors | new materials | polishing | polymers | positioning / fixing | pressure | Products | Scientific / Academic Community | sensors | Space science | stereolithography | stress | surface finishing | turning
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