4M Knowledge base - papers

A simulation model for crater formation in laser milling

T Dobrev, D T Pham and S S Dimov
Manufacturing Engineering Centre, Cardiff University, Cardiff, CF24 3AA

Abstract

In pulsed laser material removal systems, it is very important to understand the physical phenomena that take place during the laser ablation process. A two-dimensional theoretical model is developed to investigate the crater formation on a metal target by a microsecond laser pulse. The model takes into account the absorption of the laser light, and heating and vaporisation of the target, including an adjustment to compensate for the change of state. A simple numerical technique is employed to describe the major physical processes taking part in the laser milling process. The temperature distribution in the target material during the pulse duration is analysed. The effect of the laser fluence on the resulting crater is investigated in detail. The proposed simulation model was validated experimentally for laser material interactions between a microsecond Nd:YAG laser (λ= 1064 nm) and a stainless steel workpiece. The measured crater depths are in agreement with the model. Such a study is very important for understanding the mechanisms of micro-structuring when laser milling is employed. The results of this research will be used in improving the micro-machining capabilities of the process.

Submitted on May 19, 2008 - 15:12.

Strategies for material removal in laser milling

P V Petkov, S Scholz and S Dimov
Manufacturing Engineering Centre, Cardiff University, Queen's Buildings, The Parade, Newport Road, Cardiff, CF24 3AA, UK

Abstract

Laser milling with microsecond pulses is a thermal material removal process usually associated with detrimental effects such as heat affected zones (HAZ), a recast layer and debris. Process optimisation can lead to considerable reduction of the above mentioned negative effects. In this context, the research investigates the effects of tool path optimisation and material removal strategies on the resultant surface quality and edge definition. The conducted experimental study shows clearly that the applied milling strategies have a significant effect on the resulting surface topography and the edge definition. Also, the research demonstrates that by optimising the laser path and material removal strategies it is possible to reduce significantly the thermal load when milling micro features, and thus to minimise HAZ and other secondary effects.

Submitted on August 4, 2008 - 14:12.

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